Screening media panel systems

Screening media panel systems

Module panel systems and customized screen panels for any screen and system

Metso screening media panel systems offer maximum uptime and the lowest cost-per-ton for around-the-clock applications. We have a variety of options for coarse to intermediate screening. The solution consists of self-supporting screening panels with an integral steel and cord reinforcement vulcanized within each panel.

Performance targets

Lowest cost per ton

Designed for demanding "around-the-clock" applications

 

Increased uptime

Long wear life

Ease of maintenance

Easily adapted to all existing vibrating screens and media systems

 

 

Solutions

Suited for high durability in primary screening applications

Our offering of panel systems consists of customized panels to suit any OEM on the market; we mold and prepare panels to fit your screen without any modification. Panel sizes can vary up to approx. 1800x1200 (6’x4’). We also provide a standardized panel system, 610x610 mm in size, suited for most mining applications. The panel systems are designed to accommodate really tough applications and can be made with or without molded rider bars between the apertures. Typically, a rubber panel system replaces perforated steel plates, providing longer wear life, lower noise levels, and less blinding and pegging.

Trellex PCO
Trellex PCO
Trellex PCO

Trellex PCO is a self-supporting screening panel made of rubber for demanding applications in coarse and medium screening operations. The aperture shape is designed to minimize the risk of pegging and maximize throughput. The thickest panels also have skid-bars on the upper surface to increase life in coarse applications, as bigger lumps are lifted from the surface to allow undersized material to pass through more easily and more efficiently.

  • Custom-made rubber panels for demanding applications
  • Molded apertures with skid-bars for increased wear life and capacity
  • Standard attachment with side hold-down bars and center hold-downs or with integrated fixing holes
  • Standard build heights: 37, 41, 45, 55, 70 and 80 mm
Trellex MP
Trellex MP
Trellex MP

Trellex MP combines the flexibility of a modular panel system with exceptional strength and durability, giving you the best of two worlds.
 
The panel system is designed to manage high loads and deliver improved capacity through its optimized open area. The Trellex MP with skid bars improves the capacity even further and increases uptime, as bigger lumps are lifted from the surface to allow undersized material to pass through more easily and more efficiently.

To ensure maximum performance, capacity and longevity, the skid bars are integrated with Metso’s patented reinforcement system, CISB. The CISB system consists of ceramic elements and guarantees longer wear life in applications on screens with high inclination and high material speed.

Services
Continuous improvements
Continuous improvements

Metso offers wear parts with materials and designs optimized for each application. We work closely with our customers and carefully follow their process to make sure the media we supply is always optimized for current operating conditions. We can design and supply screening media for all types of screens – for Metso screens or competitor screens. Our wide product range, innovations, knowledge and experience make us unique. Our approach to wear parts design is focused on screening performance, availability and safety.

Services for screening

Metso offers a full portfolio of parts, services and equipment to ensure that you get the best out of your screening process and reach your production goals.

More than screening media
When buying screening media from Metso, you get more than just a wear part. We always do a pre-study and select the media to match your conditions and targets. Wear and performance monitoring are regularly done to better understand your process and to optimize the media accordingly. We offer technical support, and we arrange product and process training as well as technical development meetings for our customers.

Installation and changeouts
Our experienced engineers oversee the safe and timely installation of Metso-supplied parts. Our experts adhere to the most stringent safety standards and are highly trained in OEM workmanship, allowing for a high-quality installation. If necessary, Metso can also guarantee the amount of downtime needed to perform the wear part change-outs.

Screening circuit optimization
Metso’s process experts help in solving complex operational issues using analytical techniques, laboratory testing, and advanced control systems. Whether you need to optimize a piece of equipment, a circuit, or your entire plant, we have the tools and the technology to help make it happen.

Life Cycle Services
Metso’s pre-packaged solutions are designed to assist you in meeting your business goals, from start-up to shutdown to end-of-life. We can provide support on a specific activity or over a larger scope, combining elements from our large portfolio of services with unique commercial models.
Screening media solutions

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