Manufactured sand production
Save up to 15% of cement in the concrete mix by using Metso’s industrial process
Ideal for classifying manufactured sand
Optimal gradation and particle moisture
High accuracy separation from 300 μm to 63 μm
Tailored by Metso to meet your needs
Metso Gravitational Inertial Air Classifiers reduce the volume of ultrafines in manufactured sand, which helps to meet strict specifications and improve end-product quality.
The solution uses a unique chamber and airflow design with ceramic liners to ensure precise separation of ultrafines from sand. The end result is sand with optimized shaping, gradation, and particle moisture.
Metso Gravitational Inertial Air Classifiers use a primary and a recirculating secondary airflow to separate fines from coarse particles. Because the airflows are not affected by wear, the grading remains consistent to an accuracy of microns. At the same time, particle moisture remains at an optimal level.
Different fractions ranging from 300 μm to 63 μm can be separated with an accuracy of microns.
Because the process uses no water it is both economical and environmentally friendly, as well as being ideal for cold climates.
The volume of ultrafines in the end product is adjusted by changing the total airflow, and by changing the ratio of primary and secondary airflows. With the right combination both separation size and accuracy can be fine-tuned to meet application requirements.
Highly durable ceramic tiles are used to protect the classifier’s body.
The tiles need to be replaced every four to seven years, which is double the two to three year replacement interval of hard-rock liners.
Ceramic tiles are suitable for all types of feed material: abrasive, hard, and soft rock.
For precise dry classification of different fractions of sand, a complete solution for separation and dust collection is needed. The system consists of an air classifier and dust-collection system with a fan, a compressor, airlock, and piping.
Metso can provide a complete system with all equipment and steel structures, or individual equipment as needed. Each system is designed according to customer need and the requirements of local safety and environmental regulations.