Why choose Metso as your crushing partner?
Crusher maintenance and repairs
Implementing a preventive and predictive maintenance program is a key factor to extending or maximizing your crusher performance. Proper maintenance doesn’t only help extend crusher life, but it allows you to optimize your parts supply, manpower scheduling, and repair work.
Preventive crusher maintenance
Preventive maintenance programs are the best method for keeping a crusher in good operating condition for a long period. Metso provides a wide variety of preventive maintenance activities for crushers:
- Audit and inspection services
- Supervisory services
- Maintenance planning and kits
- Onsite maintenance, installations, and upgrades
- Offsite repairs and refurbishments
- Parts optimization, logistics, and disposal
Predictive crusher maintenance
Predictive maintenance refers to monitoring the condition of the rock crusher while it is in operation. Metso offers numerous solutions for this, including Metso Metrics and Metso's CMMS. Predictive maintenance tools such as these aid in providing visibility on:
- Uptime and energy use
- Lubricating oil temperature, pressure, filter condition
- Crusher coast downtime
- Crusher drive motor power draw
- Vibration readings
Metso offers a full range of repair services from reconstructing surfaces to full rebuilds of large components. Skilled technicians with specialized tools are available from our repair centers and global service network. All repairs are handled end-to-end, guaranteeing safe execution and the correct parts.
Our network of repair centers constantly share best practices and have access to knowledge from our global design centers. This helps us guarantee repairs to the same exacting standards worldwide. Always working with the best available processes, tooling and methods gives the value, consistency, reliability, and safety that our customers expect.
Maintenance, repairs, installations, and shutdowns for crushing circuits can be large and complicated jobs. Heavy parts often require specialized handling and installation procedures, as well as specialized tools to ensure safety. Metso has a substantial network of field service technicians available to help.
Each engagement is customizable to your exact requirements, whether you are looking for crews to fully execute the project or simply to supplement your on-site maintenance staff.
Shutdown planning and optimization
Downtime means money and we understand that every minute counts. That is why Metso has developed a full offering of services to help plan, execute, and optimize equipment shutdowns.
From tool management to work procedures to time and motion analysis (SMED), we help you achieve efficient, safe, and timely shutdowns.
Learn more about maintenance and repair services >
Metso crusher upgrades breath new life into your existing crushers, making your operations more productive, cost efficient and safer overall. Our upgrades are offered in easy to implement packages and our crushing experts are ready to support you or even execute the complete upgrade. Depending on your crushers model, we offer an optimal solution to fit your needs.
Process optimization and controls for crushers
Optimization tools for crushers
Sitting above the plant's regulatory control system, OCS-4D uses APC methods to optimize set points
Optimize production with VisioRock, a sophisticated real-time photo particle size analyzer
Minerals processing plants have many moving parts. You need to connect the dots to meet operational goals, but this can prove to be complex. Rather than looking at each part individually, why not consider a complete solution? Metso is here to support you with pre-packaged and custom programs. Depending on the scale of your needs, our packages are flexible and equipped to cover a single-event or to span multiple years, measured against strict KPIs.