Metso Insights Case studies Aggregates Harenahalli Stone Crushers achieves its sand production goals with Metso’s sand solutions
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Jun 5, 2025

Harenahalli Stone Crushers achieves its sand production goals with Metso’s sand solutions

In the heart of India’s infrastructure boom, Harenahalli Stone Crushers has emerged as a prime example of innovation meeting demand. With a clear vision to support the nation's transition to sustainable construction materials and in response to the increasing restrictions on river sand mining, the company embraced manufactured sand as the future of aggregates.

Established in 2023, but backed by over two decades of experience, Harenahalli Stone Crushers partnered with Metso to install a high-performance, fully integrated crushing and sand production setup. This collaboration resulted in a state-of-the-art plant capable of producing 100,000 metric tons of material, with 40–45% high-quality manufactured sand. The plant configuration includes advanced equipment like the Nordberg® C117™ jaw crusher, HP300™ cone crusher, and the Barmac® B7150SE™Barmac® B7150SE™ impact crusher with dual drive – all supported by MWS Compact Sand Plant CSP10 and Life Cycle Services.

“We are able to produce approximately ten end-products such like granular sub base, 40mm, 20mm, 12mm, 6mm, manufactured sand and plaster sand. The rest is produced into 40 aggregates products. We are producing around 40-45% sand of the total output,” says Ashik Shiva, Partner, Harenahalli Stone Crushers.

Today, Harenahalli delivers up to ten different end products efficiently, meeting the growing demand for manufactured sand in road and irrigation projects. Thanks to Metso’s equipment and Life Cycle Services, the plant operates at over 90% uptime, offering reliability, scalability, and peace of mind. Their success has already paved the way for future expansions, with new Metso plants planned to support upcoming projects.

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