Training
Date
6–8 Oct, 2026
Location
8223 E Pecos Road, Mesa, AZ, 85212
This training provides participants with a comprehensive understanding of MP Series cone crusher safety, operation, maintenance, and troubleshooting. The program covers crushing plant safety, parts identification, lubrication and hydraulic systems, operating guidelines, and step-by-step maintenance procedures. Through detailed presentations and practical exercises, participants will gain the knowledge required to operate and maintain MP cone crushers safely and efficiently within their designed operating parameters.
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Agenda
6-8 October | 08:00 - 16:30
Safety and training introduction
Theory
- Training objectives
- Safety expectations
- LOTO requirements
- Stored energy hazards
- Hydraulic system hazards
- Accumulator hazards
- Suspended load hazards
- Approved lifting practices
- Special tools overview
Machine-side
- Review crusher access points
- Identify hazard zones
- Review lifting points
- Review rigging equipment
- Review special tools
- Locate emergency stops
- Identify accumulator locations
MP cone crusher overview and component Identification
Theory
- MP crusher operating principles
- Major assemblies and component functions
- Main frame construction
- Bowl assembly
- Head assembly
- Eccentric assembly
- Countershaft assembly
- Tramp release and clamping systems
- Lubrication and hydraulic systems
Machine-side
- Complete crusher walkaround
- Identify major assemblies
- Trace power transmission path
- Locate major inspection points
- Review component functions and relationships
Crushing chamber components and wear parts
Theory
- Bowl liner function
- Mantle function
- Feed plate function
- Crushing chamber design
- Feed opening concepts
- Parallel zone concepts
- Wear patterns and liner life
Machine-side
- Inspect bowl liner
- Inspect mantle
- Review feed plate installation
- Review liner retention systems
- Identify typical wear patterns
- Discuss liner replacement criteria
Crusher capacity and operating principles
Theory
- Choke feeding principles
- Feed distribution requirements
- Capacity factors
- Power draw considerations
- Feed segregation effects
- Ring bounce causes
- Product size control
Machine-side
- Inspect feed arrangement
- Review feed presentation to crusher
- Discuss chamber loading examples
- Review wear patterns caused by improper operation
- Identify operating limitations
CSS measurement and adjustment systems
Theory
- Closed Side Setting (CSS) concepts
- Product size versus CSS
- Capacity versus CSS
- Bowl adjustment principles
- Adjustment ring function
- Effects of liner wear on CSS
Machine-side
- Identify adjustment ring assembly
- Locate bowl adjustment components
- Demonstrate CSS measurement methods
- Review setting adjustment procedure
- Discuss operating targets and liner management
Lubrication system
Theory
- Oil flow path
- Oil pressure requirements
- Oil temperature requirements
- Lubrication system components
- Filters and coolers
- Common lubrication failures
- Lubrication-related damage
Machine-side
- Trace oil circuit
- Identify pumps and filters
- Identify cooler package
- Review instrumentation
- Locate pressure and temperature monitoring points
- Review inspection procedures
Hydraulic power unit, tramp release and clamping systems
Theory
- HPU functions
- Tramp release operation
- Clamping system operation
- Clearing functions
- Accumulator functions
- Hydraulic safety requirements
- Pressure monitoring
Machine-side
- Identify HPU components
- Locate accumulators
- Trace hydraulic circuits
- Identify release cylinders
- Identify clamping cylinders
- Review inspection and troubleshooting points
Countershaft, drive system and eccentric assembly
Theory
- Countershaft function
- Pinion and gear relationship
- Eccentric function
- Main shaft support
- Thrust bearing arrangement
- Countershaft drive arrangement
- Common failure modes
Machine-side
- Inspect countershaft box
- Identify drive components
- Review gear mesh concepts
- Inspect eccentric access points
- Discuss backlash and inspection requirements
- Review lubrication requirements for internal assemblies
Bowl and head assembly removal
Theory
- Removal sequence
- Lifting requirements
- Bowl turning principles
- Thread protection
- Mantle and bowl liner inspection
- Safety precautions
Machine-side
- Review bowl removal procedure
- Review head lifting procedure
- Review lifting hardware
- Inspect seating surfaces
- Discuss inspection opportunities during teardown
Bowl and head assembly installation
Theory
- Reassembly sequence
- Surface preparation
- Thread lubrication requirements
- Alignment considerations
- Inspection requirements
- Final assembly verification
Machine-side
- Review installation sequence
- Review thread lubrication practices
- Review alignment checks
- Verify critical assemblies
- Discuss common assembly mistakes
Inspections and preventive maintenance
Theory
- Daily inspections
- Weekly inspections
- Monthly inspections
- Wear component monitoring
- Lubrication inspections
- Hydraulic inspections
- Drive system inspections
Machine-side
- Perform complete inspection walkaround
- Review maintenance checkpoints
- Identify wear patterns
- Review documentation practices
- Discuss common field issues
Startup, shutdown and final course review
Theory
- Pre-start inspections
- Startup sequence
- Shutdown sequence
- Alarm review
- Operator responsibilities
- Key learning points
Machine-side
- Conduct pre-start inspection
- Review startup checklist
- Review shutdown checklist
- Final knowledge review
- Open discussion
Pricing
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