Supporting your operations, from plant design expertise to equipment, parts and services for every stage of your process.
Are you looking to increase production, reduce risks, lower operating costs and enhance environmental performance? Then you are in the right place.
From the design and supply of products for a greenfield plant, to the addition of a single machine for an existing production line, we are here to help.
Rely on OEM experts because not all parts are created equal. Spare and wear parts built to perform.
Helping you get the most out of your equipment and processes.
Supporting your operations, from plant design expertise to equipment, parts and services for every stage of your process.
Are you looking to increase production, reduce risks, lower operating costs and enhance environmental performance? Then you are in the right place.
From the design and supply of products for a greenfield plant, to the addition of a single machine for an existing production line, we are here to help.
Rely on OEM experts because not all parts are created equal. Spare and wear parts built to perform.
Helping you get the most out of your equipment and processes.
Saves up to 19 million liters per machine annually
Return on investment in 8-12 months
Reliable & consistent flow prevents contamination
Less water intake means lower environmental impact
HydroLoop is designed to support long‑term, environmentally responsible water management.
Over 99% water reuse
By capturing, filtering, and recirculating water in a sealed loop, HydroLoop reduces water consumption by more than 99% compared to traditional open‑loop Symons water‑seal systems. For many operations, this can save up to 19 million liters (5 million gallons) per machine annually.
Reduced environmental impact
The dramatic reduction in water intake:
Alignment with sustainability goals
HydroLoop meets the criteria for the Metso Plus label by delivering significant reductions in water usage and improving operational efficiency with no change to the crusher itself. As companies face increasing pressure to reduce environmental impact, HydroLoop offers a practical and effective upgrade path.
HydroLoop delivers value across performance, labor efficiency, equipment life and reliability.
Consistent, controlled water flow
The system maintains a steady 10–12 GPM sealing flow, preventing the fluctuations common in open‑loop pond‑fed or municipal water systems. This consistent flow improves sealing performance and reduces contamination risk.
Lower labor requirements
By removing the need to manage external pumps, thaw frozen lines or diagnose water‑supply issues, HydroLoop frees operators to focus on production. In a case study, teams saw immediate labor relief due to fewer repetitive maintenance tasks.
Enhanced equipment protection
Efficient filtration, capturing significant sediment before it reaches the crusher, helps protect internal components and extends equipment life. This is particularly valuable in dusty environments like limestone quarries.
Low-risk, high-reliability design
With rugged stainless‑steel construction, commercial‑grade pumps, and available redundant mining configurations, HydroLoop ensures continuous and dependable operation even under demanding conditions.
The Symons HydroLoop upgrade is engineered for simplicity from the moment it arrives on site. Because it uses the same standard water‑seal connections as existing Symons systems, installation requires no modifications to the crusher and only minimal electrical adjustments.
In our test case at Lexington Quarry, connecting the system, securing utilities, and verifying water flow was finished during a scheduled shutdown in just two hours, demonstrating HydroLoop’s true plug‑and‑play design.
Its compact footprint allows the unit to be placed several meters away from the machine, supported by forklift channels and lifting eyes for safe transport. The stainless‑steel tank, filtration assembly, motor, and pump are preconfigured, making the upgrade straightforward and low‑risk for both aggregates and mining environments.
Cold‑weather performance is one of HydroLoop’s standout advantages. By operating as a sealed, closed‑loop system, HydroLoop allows sites to run glycol or antifreeze through the circuit to prevent freezing—eliminating the daily winter struggle of draining hoses, thawing lines and reconnecting water sources.
At Lexington Quarry, this feature alone transformed winter routines. Once HydroLoop was installed, operators simply pressed the start button and experienced no frozen lines, no delays, and no repeated morning prep in temperatures that previously created significant downtime.
This reliable cold‑weather operation is made possible by:
