Mesa Courier analyzer training

Metso Academy

Training

Date

17–19 Nov, 2026

Location

8223 E Pecos Rd Mesa AZ 85212

Gain the knowledge and practical skills required to safely operate and maintain the Metso Courier® X Slurry Analyzer System. This comprehensive training combines classroom instruction and hands-on field practice to develop a thorough understanding of analyzer operation, sampling systems, safety requirements, troubleshooting, and routine operational procedures, ensuring reliable process measurements and safe plant performance.

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Day 1 | Tuesday, November 17th | 08:00 - 16:30

Welcome and training objective

At the end of the course of this training, it is expected that the trainees have the proven ability to safely operate the slurry analyzer system Courier X.

Analyzer components - Physical, functional and operational

Gain an understanding of the Courier X analyzer system, including its key components, XRF measurement principles, operating specifications, communications, visual indicators, and supporting operating guides and manuals.

Analyzer operation

Learn how to safely operate the Courier X analyzer, including startup, standby and shutdown procedures, alarm management, temperature control, assay monitoring, remote operation, control room integration, and the use of operating guides and IOMS manuals.

Primary sampling system

Learn how to operate and monitor the primary sampling system, including sample transfer, flow control, sampler operation, validation, troubleshooting, user interface functions, and the use of operating guides and IOMS manuals.

Multiplexers - secondary sampling

Learn how to operate and maintain the secondary sampling system, including multiplexers, daily sampling, and VFUs, with a focus on system operation, controls, configurations, troubleshooting, and the use of operating guides and IOMS manuals.

Safe operation - personnel, equipment, environment

Learn the safe operation of the Courier X system, including hazard identification, risk controls, radiation safety, equipment-specific hazards, regulatory awareness, and the use of the IOMS Safety Manual.

Knowledge validation

This is to ensure the highest level of quality of knowledge is attained on the general and
essential details of the material presented and practiced on. The techniques involve trainers' observations, oral and written questions. Errors will be corrected; conflicting concepts will be clarified.

Reference documentation

Speed reading of the manuals, standard operating procedures, and quick guides.

Day 2 | Wednesday, November 18th | 08:00 - 16:30

Welcome and training objective

This training covers key skills for operating and maintaining the analyzer, including accurate sample collection, calibration (one-point and multi-point using OUTOCAL), performance verification, and data management. It also addresses equipment integrity checks, renormalization, lifecycle calibration upkeep, and supporting troubleshooting activities.

Analyzer components - Physical, functional and operational

Introduction to analyzer components, functions, and operating principles, including XRF basics, system assemblies, specifications, and operating conditions. It also covers communication systems, visual indicators, and guidance on using operating manuals.

Analyzer operation

Covers analyzer operation, including start-up, shutdown, and standby procedures, alarm management, temperature control, assay calculations, and both local and remote system monitoring, along with use of operating guides and manuals.

Calibration sample collection

Covers calibration sample collection, including requirements, plant and sample line conditions, flow rate evaluation, analyzer readiness checks, and data processing for validation and regression analysis.

Calibration process

Covers the calibration process, including calibration purpose and slurry/XRF principles, measurement time selection, use of the OUTOCAL application for regression analysis, model application and testing, and ongoing calibration maintenance.

Knowledge validation

This is to ensure the highest level of quality of knowledge is attained on the general and
essential details of the material presented and practised on. The techniques involve trainers' observations, oral and written questions. Errors will be corrected; conflicting concepts will be clarified.

Reference documentation

Speed reading of the manuals, standard operating procedures, and quick guides.

** Please remember to bring your laptop for the calibration training **

Day 3 | Thursday, November 19th | 08:00 - 16:30

Introduction to the Metso slurry samplers system

An introduction to Metso slurry sampler systems, covering their purpose, types, process flow, key components, and typical applications in metallurgical sampling.

General safety procedures and risk assessment

Covers key safety procedures, including risk assessment, safety guidelines, hazard identification, emergency and protective systems, PPE requirements, and lock-out-tag-out practices.

Transportation and storage guidelines

Covers transportation, handling, and storage of equipment, including inspection, environmental conditions, and long-term preservation practices.

Installation of the primary samplers (MSA, LSA & PSA)

Covers the installation of primary samplers, including specifications, assembly, mounting, system connections, control integration, and post-installation checks, supported by practical exercises.

Start-up procedures

Covers start-up procedures, including dry and wet testing, initial operation with slurry, system adjustments, and verification of air, water, and power connections.

Operational guidelines

Covers operational guidelines, including system use and limitations, operator responsibilities, start-up and shutdown procedures, emergency handling, flow adjustments, and integration with analyzers and plant automation.

Maintenance and housekeeping

Covers maintenance and housekeeping, including routine inspections, cleaning procedures, component checks, troubleshooting, parts replacement, environmental considerations, and practical exercises.