Increasing equipment lifetime and operational efficiency through modernizations and upgrades

Metso's strong expertise also enables the modernization of equipment from other manufacturers. Moreover, through equipment modernizations, customers can benefit from Metso’s various digital solutions, such as remote monitoring, predictive maintenance and automated process control systems. 

Metso expands global presence and strengthens capabilities in modernization projects

In 2025, customers worldwide relied on Metso’s expertise for modernization projects, including upgrades in concentrate and tailings filtration, thickeners and bulk material handling, among others.

One notable example is a comprehensive thickener modernization order in Mexico. The project aims to increase water recovery and minimize the need for process water, which is a crucial improvement in water-scarce regions, while optimizing performance and lowering costs for the customer. This project is the largest thickener modernization services order Metso has received to date.

In addition, Metso is enhancing its ability to meet customers' bulk material handling requirements. For instance, Metso has secured a contract to replace aging railcar dumpers in the Pilbara region of Western Australia. The project is designed to enhance operational safety and reliability, which are non-negotiables for the customer. With this modernization, the customer will benefit from the latest advancements and expertise in railcar dumper technology. The new dumper design emphasizes maintainability, reduced downtime through shorter shutdowns, dust and spillage control, and robust structural integrity.

Metso is constantly strengthening its modernizations offering to stay ahead of the industry. As a key example, November 2025 marked the launch of Symons® HydroLoop, a closed-loop water recirculation system for Symons® cone crushers. This innovation is the first Symons® upgrade solution to receive Metso Plus certification. As the exclusive OEM supplier of Symons® parts and upgrades, Metso has designed the HydroLoop to reduce water consumption, lower costs and improve equipment reliability.