Metso Geminex™ is a metallurgical digital twin that combines operational data and expertise, delivering insight-driven performance that gives efficient management of variability in your mining and metallurgical operations.

Why choose Metso Geminex™

enriched decisions

Enriched decisions

calibrated performance

Calibrated performance

ease of maintenance

Tangible benefits

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The results of the digital solutions were tangible and achieved faster than anticipated. The use of Metso Geminex™ will be a part of routine operator procedures.
Metso gold mining customer

Managing variability, optimizing resources

Combining our expertise with your enriched data in an accurate digital simulation allows for better predictions, processes and decision-making. The accurate functional digital model of the whole metallurgical process is based on combined real data from both internal and external data sources, resulting in better recovery and process optimization.

Take a quick digital leap for better environmental and financial performance.

Enriched decisions lead to optimized production

Minimize carbon footprint

  • Solves resource efficiencies & emission footprints with accurate models
  • Enables sustainable & economical operations
  • Recipe matching to variable ore types allows for significant savings in energy, water & chemicals

Maximize use of resources

  • Performance feedback & information hub allows you to better understand how processes interact
  • Different scenarios & parameter changes can be simulated & tested based on real data

Simulate without environmental or financial risks

  • Ability to test run any process configuration & operating strategy before execution
  • Long-term production planning with alternatives for flowsheet optimization

Enable material traceability

  • Track transparent material flows with online material balances
geminex digital twin
geminex digital twin
Calibrated performance

Increase profitability

  • Maximized production, optimized cost structure and asset availability result in increased profitability for your plant.

Real process data

  • With our expertise, engineers, researchers & scientists globally have developed science-based physical & calibrated models with real process data
  • The processing plant model is built from process unit models that are easy to understand and integrate seamlessly

Optimize performance with AI

  • For process insight, Metso Geminex™ uses enhanced models & predictions with metallurgical principles powered by AI
  • The process model parameters adapt automatically to live plant data

Cyber secure solution

  • High-end IT security with proven & certified cloud & IoT solutions keeps your data safe
Tangible benefits

Fast & easy to implement

  • Phased implementation (modular) gives the quickest return of investment & proof of business case
  • Most engineering is completed off-site & requires only minor resources from the customer

Adapts from process data

  • Automated model calibration with online plant & external data
  • Integrates with existing infrastructures & IT policies

Unique HSC process models

  • HSC process models that already have over 20,000 users worldwide within the industry
  • Models are tested in hundreds of processing flowsheet development cases

Full processing value chain

  • Our wide presence in the industry provides a unique end-to-end digital solution
  • Creates awareness on how key processes impact up and down streams with cost implications
geminex digital solution

Aftermarket offering included

Metso Geminex™ can be coupled with performance and sustainability services to ensure your plant and business optimization. The modular structure allows for the phased implementation and add-on modules to address continuous improvement and growing business needs.

Metso at MINExpo
Visit booth #12543 to discover how our solutions are enabling a responsible energy transition


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